HIGHLY EFFICIENT
JK-L2700 Legender
15 CVT BLOCK MAKING PLANT
JK-L2700 Legender 15 CVT Block Making Plant
The Endmost Concrete Product Solution with 7th generation FCCT – VIBRO HYDRO TECH.
Major Components of Block Making Machine
Main Machine & Technology
SPECIFICATION
- Heavy MS steel plate Body 22 to 25mm thickness, Hydraulic Main jack & Two Side cylinder with Hydraulic oil seal Technoland / Rajhans.
- 330 to 350 Tones Pressure with Vibration, Automatic Feeder facility, Sensor System Machine, Auto. Stacking system & Auto. PLC based Comp. Panel board system.
- Hose Pipes 4sp Parker
Power pack
SPECIFICATION
- Hydraulic Pressure 330-350 Tonnage.
- 20 HP JKTM Motor(Own Brand) For Main power pack with copper winding.
- 700 Liters Oil Tank with Oil Cooling System.
- Yuken® Plunger Pump.
- Pressure Meter Scientific/Micro.
- Sonoligh Control Valve Rexorth.
- Bosch Speed Gear Pump.
- Hydraulic Jack Oil Seal Technoland/ Ranjhans.
Automation PLC Panel With Remote control (for Main Machinery plant)
SPECIFICATION
- (EPCS)Electronic Pressure Control System.
- MS Steel Sensor System With Auto Stop Facility.
- (HSCS) Hydraulic Speed Control System.
- Electronics Parts By Siemens® & Delta.
- Dust & vermin proof Panel suitable for bottom cable entry.
- Wecon / Delta / Schneider / Siemens / Excella etc.
PLC Unit For Fully Auto Batching Plant
SPECIFICATION
- Other Important Features :- Electronics pressure control volume system. - MS steel sensor system with Auto stop facility. - Hydraulic speed control system & Vibrator control system. - Emergency Button, Stroke calculator, Delay Timer, LED & Display. - Facility to operate the machine in Automatic & Semi Auto. - Electronics parts Siemens, Schneider and Delta. - Panel is dust and vermin proof, suitable for bottom cable entry. - Each motor feeder have a MCCB(35KA) for overload and short circuit protection.
Conveyer belt System
SPECIFICATION
- Dimension(Belt) : 6600mm X 450mm X 10mm
- motor : 3 HP
- Gear Box : 3 liters
- To feed the mix from the pan mix to the Brick, Press: Capacity 2 Tons / hour Power (Motor) Bottom End 2 hp. 1440 RPM Crompton motor Storage intermittent Bin flow Regulation By heavy rollers Gear Box 300 - 30 *1 RPM
Auto Stacker System
SPECIFICATION
- Automatic pallets stacking system for smooth & speedy operation.
- Power require5 HP (1 Hp + 1 Hp + 1 Hp).
- Hydraulic Lifting system for running the stacker.
- Controlled by variable frequency drive
Color mixer Machine
SPECIFICATION
- Capacity : 100 kgs to 125 kgs / Per Batch Power (Motor): 2 Hp. – 1440 rpm Crompton/Havells Motor Manufacturing: Mixing of raw Materials of Top Layer Rubber Mould, Paver Block.
Hydraulic Trolley
SPECIFICATION
- Hydraulic Trolley Manufactured using high-grade raw material, These Trucks are known for their high performance, Durability, strong construction and low maintenance. - Hand operated Hydraulic system.
Twin Shaft Pan Mixer Machine
SPECIFICATION
- High robustness and reliability. Identical and interchangeable anti wears liners and Blades with high chrome alloy steel.
- Effective mixing characteristics in radial, vertical and circular directions.
- Heavy duty Gear Box with Motors.
- End Arm Paddle with Hard Facing.
- Reduced wear with aerofoil Arm Design.
- 20 HP Crompton / Havells motor.
- Mixer Body Full Machining on Boring Machine for Complete Allignment. Hydraulic door open system with Small Power-pack & 2Hp motor.
Batching Plant with Complete set (Three bin system & Cement Hopper)
SPECIFICATION
- MS Steel Plate 6mm use for Mfg. of Batching Plant with Three Bin Hopper (5500kg. to 6000kg. capacity each) facility for different types of Material mixing with Proper Ratio,
- Power: 5 Hp in Main Conveyor Belt motor, 1Hp Vibro. motor in Three hopper Jar (3 Hp), 1Hp Vibro. motor in Three hopper (3 Hp), 1Hp motor in Three Small conveyor belt (3 Hp) & 3 Hp for Main conveyor belt from batching to mixer machine, So Total Power required 17Hp.
- Electronics control system with Auto. Weight Load cell, Load cell conveyor size 800m × 10m (24feet).
- Rigid construction of main chassis fabricated from rolled mild steel material.
- Cement storage hopper type Scrue conveyor 15 vertical type 2Hp motor with gearbox.
- Loading of Aggregate/Sand Hoppers by Wheel loader/ Conveyors/ Manually.
- MS steel sensor & Vibrator control system.
Major Parts of Block Making Machine
PRODUCT SPECIFICATION
| No | JKSAT-BlockMaster 1150 Single Stroke | Production Type |
|---|---|---|
| 1 | Overall Dimension | 1800mmL x 1280mmW x 1890mmH |
| 2 | Total Power | 8.5HP |
| 3 | Vibration Suspension Ty | Anti Vibration JK Rubber Paded U Mounting Brackets |
| 4 | Vibration Frequency | 70-80 Heartz (Hz) |
| 5 | Cycle Time per minute | 40 to 45 secs per mould |
| 6 | Sheet Thickness | 8 MM Top Sheet Thickness/ Bottom Plate 12 MM/side Plate 8 MM |
| 7 | Power Supply | 3 Phase Commercial Connection. |
| 8 | Maximum Block Height | Variable Depends On Product |
| 9 | Automation Grade | Semi Automatic+manual |
| 10 | End Production Type | Paver Block, Cement Tiles, Concrete Block, Parking Tiles, Interlocking Tiles Etc. |
Final Products
Hollow Block
Flyash Brick
Kerb Stone
Zig Zag Paver
I Shape Paver
Solid Block
