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HIGHLY EFFICIENT

JK-L2900 EVEREST

21 CVT BRICK BLOCK MAKING PLANT

JK_L2900 Everest 21 CVT Brick Block Making Plant

JKTM-FAT-21 CVT LEGENDER Fully Automatic Hydro-Vibro With Complete Auto Batching unit

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Major Components of Block Making Machine

Main Machine & Technology

SPECIFICATION

  • Heavy MS steel plate Body 22 to 25mm thickness, Hydraulic Main jack & Two Side cylinder with Hydraulic oil seal Technoland / Rajhans.
  • 330 to 350 Tones Pressure with Vibration, Automatic Feeder facility, Sensor System Machine, Auto. Stacking system & Auto. PLC based Comp. Panel board system.
  • Hose Pipes 4sp Parker
Power pack

SPECIFICATION

  • Hydraulic Pressure 330-350 Tonnage.
  • 20 HP JKTM Motor(Own Brand) For Main power pack with copper winding.
  • 700 Liters Oil Tank with Oil Cooling System.
  •  Yuken® Plunger Pump.
  • Pressure Meter Scientific/Micro.
  • Sonoligh Control Valve Rexorth.
  • Bosch Speed Gear Pump.
  • Hydraulic Jack Oil Seal Technoland/ Ranjhans.
Automation PLC Panel With Remote control (for Main Machinery plant)

SPECIFICATION

  • (EPCS)Electronic Pressure Control System.
  • MS Steel Sensor System With Auto Stop Facility.
  • (HSCS) Hydraulic Speed Control System.
  • Electronics Parts By Siemens® & Delta.
  • Dust & vermin proof Panel suitable for bottom cable entry.
  • Wecon / Delta / Schneider / Siemens / Excella etc.
PLC Unit For Fully Auto Batching Plant

SPECIFICATION

  • Other Important Features :- Electronics pressure control volume system. - MS steel sensor system with Auto stop facility. - Hydraulic speed control system & Vibrator control system. - Emergency Button, Stroke calculator, Delay Timer, LED & Display. - Facility to operate the machine in Automatic & Semi Auto. - Electronics parts Siemens, Schneider and Delta. - Panel is dust and vermin proof, suitable for bottom cable entry. - Each motor feeder have a MCCB(35KA) for overload and short circuit protection.
Conveyer belt System

SPECIFICATION

  • Dimension(Belt) : 6600mm X 450mm X 10mm
  • motor : 3 HP
  • Gear Box : 3 liters
  • To feed the mix from the pan mix to the Brick, Press: Capacity 2 Tons / hour Power (Motor) Bottom End 2 hp. 1440 RPM Crompton motor Storage intermittent Bin flow Regulation By heavy rollers Gear Box 300 - 30 *1 RPM
Auto Stacker System

SPECIFICATION

  • Automatic pallets stacking system for smooth & speedy operation.
  • Power require5 HP (1 Hp + 1 Hp + 1 Hp).
  • Hydraulic Lifting system for running the stacker.
  • Controlled by variable frequency drive
Color mixer Machine

SPECIFICATION

  • Capacity : 100 kgs to 125 kgs / Per Batch Power (Motor): 2 Hp. – 1440 rpm Crompton/Havells Motor Manufacturing: Mixing of raw Materials of Top Layer Rubber Mould, Paver Block.
Hydraulic Trolley

SPECIFICATION

  • Hydraulic Trolley Manufactured using high-grade raw material, These Trucks are known for their high performance, Durability, strong construction and low maintenance. - Hand operated Hydraulic system.
Twin Shaft Pan Mixer Machine

SPECIFICATION

  • High robustness and reliability. Identical and interchangeable anti wears liners and Blades with high chrome alloy steel.
  • Effective mixing characteristics in radial, vertical and circular directions.
  • Heavy duty Gear Box with Motors.
  • End Arm Paddle with Hard Facing.
  • Reduced wear with aerofoil Arm Design.
  • 20 HP Crompton / Havells motor.
  • Mixer Body Full Machining on Boring Machine for Complete Allignment. Hydraulic door open system with Small Power-pack & 2Hp motor.
Batching Plant with Complete set (Three bin system & Cement Hopper)

SPECIFICATION

  • MS Steel Plate 6mm use for Mfg. of Batching Plant with Three Bin Hopper (5500kg. to 6000kg. capacity each) facility for different types of Material mixing with Proper Ratio,
  • Power: 5 Hp in Main Conveyor Belt motor, 1Hp Vibro. motor in Three hopper Jar (3 Hp), 1Hp Vibro. motor in Three hopper (3 Hp), 1Hp motor in Three Small conveyor belt (3 Hp) & 3 Hp for Main conveyor belt from batching to mixer machine, So Total Power required 17Hp.
  • Electronics control system with Auto. Weight Load cell, Load cell conveyor size 800m × 10m (24feet).
  • Rigid construction of main chassis fabricated from rolled mild steel material.
  • Cement storage hopper type Scrue conveyor 15 vertical type 2Hp motor with gearbox.
  • Loading of Aggregate/Sand Hoppers by Wheel loader/ Conveyors/ Manually.
  • MS steel sensor & Vibrator control system.

Major Parts of Block Making Machine

Rexroth Bosch Electronic Pcm hydraulic valve
yuken 7d plunger piston pump
Major parts for semi auto
Hydraulic cylinder
HMI (HUMAN MACHINE INTERFACE )DELTA
Rajans and technoland oil seals
F c c t vibration twin drive frequency conversion control technology vertical vibration tech
Double cylinder technology achieves precise height strength. And designed impression on each piece
Automatic Robotic Stacker for Smooth Palletization of End Products
Fully Automatic Heavy Duty Warm Reduction Gear Box.
ELECTRICAL MOTORS BY CROMPTON HAVELLS SEMIMENS SCHNEIDER ABB

PRODUCT SPECIFICATION

No JKSAT-BlockMaster 1150 Single Stroke Production Type
1 Overall Dimension 1800mmL x 1280mmW x 1890mmH
2 Total Power 8.5HP
3 Vibration Suspension Ty Anti Vibration JK Rubber Paded U Mounting Brackets
4 Vibration Frequency 70-80 Heartz (Hz)
5 Cycle Time per minute 40 to 45 secs per mould
6 Sheet Thickness 8 MM Top Sheet Thickness/ Bottom Plate 12 MM/side Plate 8 MM
7 Power Supply 3 Phase Commercial Connection.
8 Maximum Block Height Variable Depends On Product
9 Automation Grade Semi Automatic+manual
10 End Production Type Paver Block, Cement Tiles, Concrete Block, Parking Tiles, Interlocking Tiles Etc.

Final Products

image (11)
Zig Zag Paver
Flyash Brick
image (14)
I Shape Paver